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Wheat/maize processing flow:
1. wheat/maize storage (silos, or warehouse) ---------- 2. cleaning system (sifter, destoner, seprater, magnet, scourer, etc) ----------- 3. dampening (dampener, conditioning silos, etc) ---------- 4. milling system (roller mill, plansifter, purifier, impact detacher, etc.) ---------- 5. Flour pressure and blending system (if need) ---------- 6. flour packing and stacking .
Unit machine in different section and for different purpose
We built many flour factories in Europe, America, Australia, Asia etc since the year of 1950. we have installed thousands of flour mil all over world. for instance, 1200T, 800T, 600T, 400T, 300T, 200T, 100T, 80T, 60T etc in Ireland, Russia, Spain, Greece UAE, Canada, America, Mexico, Australia, Newsland, Phillipines, South Afrifca etc.
Section ONE: Raw Material Cleaning Section
During this section, raw wheat/maize will be cleaned 2 or 3 times by sifter, destoner, magnetic sparator, scourer etc. then the wheat will be cleaning enough for dampening and milling, the flour produced can be good qulaity, less bran residue, white and shinning, delicious taste
Section TWO: Wheat/maize DampeningSection
After first cleaning, Wheat/maize need to be dampened and conditioned in silos to suitable moisture contained, then start the second cleaning before milling.
Section THREE: Wheat/maize Milling section
If the wheat/maize is dampened within several hours and with suitable moisture, they will go for second-cleaning and the start milling
Roller mill has 2 types: Frequency conversion double roller mill or Pneumatic double roller. Inside there are 2 pair roller, totally 4 rollers in each mill. Both of them are European standard, good quality, high precision and fully automatic. Using life reach 25 years.
Plansifter: Separate and screen flour according to the size difference, big sieving area and working efficiently.
Purifier: Separate fine flour grits and flour with bran grits to improve flour quality
PLC Controlling system:
PLC system, fully automatic controlling system with a lot of balancer, sensor, etc.
Automatically display raw wheat, clean wheat, flour, bran instant flowing quantity, flowing percentage, and a percentage for a fixed time.
With working history checking system.
With fault alarm system.
With printer.
Siemens or Schneider electrical parts, Omron sensor.